Effect of the Applied Voltages on the Corrosion–Wear Behavior of Thermal Spray Al Coating

In this work, an Al coating prepared using the arc spray process was carried out with a corrosion–wear analysis by a block-on-ring system. The interaction of corrosion and wear of coatings in seawater was also investigated. The effect of different corrosion potentials on the corrosion and wear of the coating was discussed, and the structure and corrosion products of the coating were observed by SEM. The results of dynamic potential polarization curves and friction coefficient measurements were used to clarify the corrosion and wear behavior of aluminum coatings in seawater. After quantitative analysis of a corrosion and wear test, it was found that with the increase in polarization potential, the total weight loss of corrosion and wear (Wtotal) of the aluminum coating increased significantly. This means that the corrosion–wear interaction accounts for most of the weight loss of the coating.