Tuning the Compatibilizer Content and Healing Temperature in Thermally Mendable Polyamide 6/Cyclic Olefin Copolymer Blends

This study presents the formulation and comprehensive characterization of compatibilized polyamide 6 (PA6)/cyclic olefin copolymer (COC) blends with the aim of developing a self-healing matrix for thermoplastic structural composites. Rheological analysis highlighted the compatibilizing effect of ethylene glycidyl methacrylate (E-GMA), as evidenced by an increase in viscosity, melt strength (MS), and breaking stretching ratio (BSR), thus improving the processability during film extrusion. E-GMA also decreased COC domain size and improved the interfacial interaction with PA6, which was at the basis of a higher tensile strength and strain at break compared to neat PA6/COC blends. E-GMA also significantly boosted the healing efficiency (HE), measured via fracture toughness tests in quasi-static and impact conditions. The optimal healing temperature was identified as 160 °C, associated with an HE of 38% in quasi-static mode and 82% in impact mode for the PA6/COC blends with an E-GMA content of 5 wt% (PA6COC_5E-GMA). The higher healing efficiency under impact conditions was attributed to the planar fracture surface, which facilitated the flow of the healing agent in the crack zone, as proven by fractography analysis. This work demonstrates the potential of E-GMA in fine-tuning the thermomechanical properties of PA6/COC blends. PA6COC_5E-GMA emerged as the formulation with the best balance between processability and self-healing efficiency, paving the way for advanced multifunctional self-healing thermoplastic composites for structural applications.