Development of poly(butylene oxalate-co-furanoate) copolymers with enhanced sustainability and hydrolytic degradability

Polyoxalate, a novel intrinsically hydrolysable polyester, garners significant interest for its high cost-effectiveness and versatility. However, concerns persist regarding its durability in practical applications. This study integrates bio-based poly(butylene furanoate) (PBF), which possesses remarkable barrier performance, into the poly(butylene oxalate) (PBOx) framework to synthesize poly(butylene oxalate‑co‑furanoate) (PBOF) with tunable degradation rates. The influence of incorporating BF units on thermal, crystalline, mechanical, and barrier properties was systematically analyzed. Results demonstrated the addition of BF units dramatically improved the balance between degradation and physical properties. Laboratory degradation experiments indicated that PBOF possessed significant degradation effects. Among them, PBOF-41 (with 41 % molar furanoate) decreased in weight by 20 % in freshwater, 70 % in an enzyme solution, and 8 % in artificial seawater within 30 days. After 28 days of degradation in soil, the residual weight was reduced to 80 % of its initial weight. Theoretical calculations and experiments have clarified the enhancement of the Gibbs free energy and energy barrier of the hydrolysis reaction by the BF unit. In summary, PBOF copolyesters have excellent gas barrier performance, adjustable thermal properties, well-balanced mechanical properties, and degradability, making them highly promising for sustainable plastic products.