Inorganic Thin-Film Solar Cells: Challenges at the Terawatt-Scale

Thin-film solar cells have been referred to as second-generation solar photovoltaics (PV) or next-generation solutions for the renewable energy industry. The layer of absorber materials used to produce thin-film cells can vary in thickness, from nanometers to a few micrometers. This is much thinner than conventional solar cells. This review focuses on inorganic thin films and, therefore, hybrid inorganic–organic perovskite, organic solar cells, etc., are excluded from the discussion. Two main families of thin-film solar cells, i.e., silicon-based thin films (amorphous (a-Si) and micromorph silicon (a-Si/c-Si), and non-silicon-based thin films (cadmium telluride (CdTe) and copper–indium–gallium diselenide (CIGS)), are being deployed on a commercial scale. These commercial technologies, until a few years ago, had lower efficiency values compared to first-generation solar PV. In this regard, the concept of driving enhanced performance is to employ low/high-work-function metal compounds to form asymmetric electron and hole heterocontacts. Moreover, there are many emerging thin-film solar cells conceived to overcome the issue of using non-abundant metals such as indium (In), gallium (Ga), and tellurium (Te), which are components of the two commercial thin-film technologies, and therefore to reduce the cost-effectiveness of mass production. Among these emerging technologies are kesterite CZTSSE, intensively investigated as an alternative to CIGS, and Sb2(S,Se)3. In this review, after a general overview of the current scenario of PV, the three main challenges of inorganic thin-film solar cells, i.e., the availability of (safe) metals, power conversion efficiency (PCE), and long-term stability, are discussed.