Efficient generation of random fiber distributions in fiber reinforced composites

This paper proposes a new algorithm to generate representative volume elements (RVEs) with random fiber distribution in fiber reinforced composites (FRC). The proposed algorithm is straightforward and easy to implement based on judging the maximum and minimum distances between a new fiber and existing fibers. The generation results demonstrate that the maximum fiber volume fraction gradually increases and oscillates violently before reaching 78.54% as the fiber radius rises. Moreover, with the increase of RVE size, the maximum fiber volume fraction changes gently when the fiber radius does not exceed 6.5 μm, but it changes dramatically at other fiber radii. Then, the fiber distributions of the generated RVEs are evaluated using the nearest neighbor distance, Ripley’s K function, and pair distribution function. The evaluation results indicate that the fiber distributions present randomness. Lastly, the effective elastic properties of the Carbon/Epoxy unidirectional FRC are predicted using the RVEs generated by the proposed algorithm, the RVEs generated by regularization, and the Mori–Tanaka method. It is found that the prediction using the RVEs generated by the proposed algorithm is more accurate than the regularization, compared with the Mori–Tanaka and experiment results. The proposed algorithm contributes to microstructure modeling in computational micromechanics.