Experimental Investigation on Flexural Behavior of Precast Segmental Ultra-High-Performance Concrete Box-Girder with External Tendons for Long-Span Highway Bridges

A precast concrete segmental box-girder bridge (PCSBGB) is one of the most popular styles of Accelerated Bridge Construction (ABC). To address some common challenges (low durability, poor integrity, and construction inconvenience) in PCSBGBs, this paper proposes a precast ultra-high-performance concrete (UHPC) segmental box-girder bridge (PUSBGB). In comparison to conventional PCSBGBs that use three-dimensional prestress, the PUSBGB adopts only one-dimensional (longitudinal) prestress. In addition, the thickness of the bottom/top plate and web of the UHPC box-girder are relatively thin, and as a result, the self-weight is significantly reduced. Considering the fact that the thickness of box-girder is thinner than the NC structure, the shear lag effect and risk of girder cracking may correspondingly increase when a PUSBGB is adopted in a long-span bridge. Thus, it is of essential necessity to explore the flexural behavior of a PUSBGB. In this work, a specimen with a scale (1:4) associated with a field bridge (a 102 m long simply supported PUSBGB with externally unbonded tendons) is fabricated and experimentally investigated. The mechanical behaviors of the PUSBGB are discussed, including the failure mode, the crack distribution pattern, the longitudinal strain of the UHPC plate, and the variation of tendon strain. It is found that in the elastic stage, the top slab of the UHPC box girder exhibits a significant shear lag effect, and this phenomenon is even more obvious after cracking. With the development of the cracks, the effective flange width is decreased (with a minimum value of 0.76), and the second-order effect is kept the same before the dominant crack appears (the reduction factor is around 0.95). Moreover, four existing code equations, e.g., ACI 440, ACI 318, ASSHTO, BS 8100, used to predict the stress in the externally unbonded tendons are examined. Furthermore, a finite element analysis (FEA) of the field bridge is conducted, and the theoretical calculation demonstrates that the flexural resistances of the proposed PUSBGB can comply with the design requirements of Chinese code under the ultimate limit states (ULSs).