Ecofriendly hybrid natural fiber reinforced polypropylene composites from biowastes

The used ground coffee waste (GCW) and tea leaf waste (TLW), the large wastes from the beverage process, were selected as natural reinforcement and natural pigment in the polypropylene (PP) matrix. In this work, the maleic anhydride polypropylene (MAPP) was added to the composites to develop the compatibility between fillers, fibers, and polymer matrix. The TLW/PP composites, GCW/PP composites, and GCW/TLW/PP hybrid composites were prepared in the ratio of TLW and GCW ranging from 0 to 30 wt% with the addition of MAPP at 5 wt% of fillers. The presence of GCW and TLW in the PP matrix decreased tensile properties and impact resistance but increased flexural modulus and hardness of PP at high concentrations of GCW and TLW. The increase in GCW and TLW concentration slightly reduced melting temperature but it enhanced the tensile and flexural modulus. Furthermore, it enhanced the hardness, thermal and rheological properties of the composites. The TLW/PP composites had better mechanical properties, and rheological properties than GCW/PP composites but thermal properties were quite similar. The mechanical properties of GCW/TLW/PP hybrid composites were better than those of GCW/PP composites but lower than those of TLW/PP composites. The rheological and thermal behaviour of hybrid composites were like that of TLW/PP composites. Incorporating MAPP improves the mechanical and rheological behavior of PP composites by enhancing the interaction among PP, GCW, and TLW. However, this addition does not significantly enhance the composites’ thermal properties. The optimum composite was hybrid composites of GCW/TLW/PP consisting of GCW of 10 wt%, TLW of 20 wt%, and MAPP of 1.5 wt% which presented good mechanical, thermal, and rheological properties. The mechanical properties of this hybrid composites were as follows: a tensile strength of 26.35 MPa, elongation at break of 10.91%, tensile modulus of 636.69 MPa, flexural strength of 45.57 MPa, flexural modulus of 3632.86 MPa, impact resistance of 12.72 kJ/m 2 , and a Shore D hardness of 76.15. The overall results showed that GCW and TLW can be used as reinforcement material and natural pigment in the polymer matrix.