Microdroplet formation of water and alumina nanofluid in a T-junction microchannel

A scarcity of studies about nanofluids’ utilization in droplet formation inside microdevices currently hovers in the literature although potential applications of nanoparticles in a microfluidic environment are foreseen. For this purpose, experimentally assessing both nanofluid and microdroplet characteristics is fundamental. This work reports a series of experimental tests on the microdroplet formation of distilled water (DIW) and DIW-based aluminum oxide (Al2O3) nanofluid in a microfluidic T-junction. While water and nanofluid are used as the dispersed phase, mineral oil is used as the continuous phase. Microdroplet formation in the squeezing, transitional, and dripping regimes is characterized and scaling laws for the non-dimensional droplet volumes are presented. The effects of flow rate, capillary number, microchannel aspect ratio, and nanoparticle concentration are investigated. The addition of Al2O3 nanoparticles to the water is observed to have a major impact in the transitional regime (up to 40% increase), whereas in the dripping regime its influence is lower, with less than 10% difference. This was attributed to the nanofluid's enhanced interfacial tension and viscosity compared to the DIW, as well as possible adsorption at the surface.