Simultaneous Effects of Carboxyl Group-Containing Hyperbranched Polymers on Glass Fiber-Reinforced Polyamide 6/Hollow Glass Microsphere Syntactic Foams

The hollow glass microsphere (HGM) containing polymer materials, which are named as syntactic foams, have been applied as lightweight materials in various fields. In this study, carboxyl group-containing hyperbranched polymer (HBP) was added to a glass fiber (GF)-reinforced syntactic foam (RSF) composite for the simultaneous enhancement of mechanical and rheological properties. HBP was mixed in various concentrations (0.5–2.0 phr) with RSF, which contains 23 wt% of HGM and 5 wt% of GF, and the rheological, thermal, and mechanical properties were characterized systematically. As a result of the lubricating effect of the HBP molecule, which comes from its dendritic architecture, the viscosity, storage modulus, loss modulus, and the shear stress of the composite decreased as the HBP content increased. At the same time, because of the hydrogen bonding among the polymer, filler, and HBP, the compatibility between filler and the polymer matrix was enhanced. As a result, by adding a small amount (0.5–2.0 phr) of HBP to the RSF composite, the tensile strength and flexural modulus were increased by 24.3 and 9.7%, respectively, and the specific gravity of the composite was decreased from 0.948 to 0.917. With these simultaneous effects on the polymer composite, HBP could be potentially utilized further in the field of lightweight materials.