Preparation and Performance Study of Uniform Silver–Graphene Composite Coatings via Zeta Potential Regulation and Electrodeposition Process Optimization

High-performance electrical contact materials are crucial for electric power systems, new energy vehicles, and rail transportation, as their properties directly impact the reliability and safety of electronic devices. Enhancing these materials not only improves energy efficiency but also offers notable environmental and economic advantages. However, traditional composite contact materials often suffer from poor dispersion of the reinforcing phase, which restricts further performance improvement. Graphene (G), with its unique two-dimensional structure and exceptional electrical, mechanical, and tribological properties, is considered an ideal reinforcement for metal matrix composites. Yet, its tendency to agglomerate poses a significant challenge to achieving uniform dispersion. To overcome this, the study introduces a dual approach: modulation of the zeta potential (ζ) in the silver-plated liquid to enhance G's dispersion stability, and concurrent optimization of the composite electrodeposition process. Experimental results demonstrate that this synergistic strategy enables the uniform distribution of G within the silver matrix. The resulting silver-graphene (Ag-G) composite coatings exhibit outstanding overall performance at both micro and macro levels. This work offers a novel and effective pathway for the design of advanced electrical contact materials with promising application potential.