Multi‐Interfacial Heterostructure Design of Carbon Fiber/Silicone Rubber‐Oriented Composites for Microwave Absorption and Thermal Management

Abstract In order to ensure the operation and longevity of electronic devices, the design of multifunctional composites integrating microwave absorption (MA) and thermal conduction has become the key to solving the problem. However, the superior MA properties and thermal conductivity are usually incompatible in the blend system. In this study, a modified carbon fiber/silicone rubber‐oriented structure is designed based on the multiscale design concept of heterostructures with multiple interfaces. The forward deposition‐reverse growth mechanism is utilized at the microscopic level to construct multi‐interfacial heterogeneous structures on the surface of 1D carbon fibers (CFs). The magneto‐electric coupling network of the multi‐interfacial heterostructure induces interfacial polarization and enhances MA properties and heat transfer. Subsequently, the structural design of the modified CFs is carried out on a macroscopic scale using the ice template method. The directionally aligned modified CFs/silicone rubber aerogel composites are obtained by backfilling with silicone rubber (SR). The samples achieved an effective absorption bandwidth of 4.41 GHz and a maximum reflection loss of −42.29 dB with ultra‐thin thickness (1.3 mm). The thermal conductivity of the sample is improved to 200% compared to pure silicone rubber. The composites with directional alignment have promising applications in lightweight and flexible electronic packaging.