A Comprehensive Investigation on the Effects of Surface Finishing on the Resistance of Stainless Steel to Localized Corrosion

The present research investigates the influence of surface roughness imparted by cold surface finishing processes on the localized corrosion resistance of stainless steel. Five different alloys were studied: ferritic AISI 430, martensitic AISI 430F, austenitic AISI 303, AISI 304L, and AISI 316L. It was demonstrated that the grinding process, executed on previously cold drawn bars, leads to an improvement in corrosion resistance according to the results obtained with electrochemical tests, namely, potentiostatic and potentiodynamic tests in chloride-rich environments, the salt spray test, and long-term exposure in urban and marine atmospheres. This allowed us to establish a trend among the different alloys regarding the resistance to pitting corrosion, which was assessed according to pitting potentials, critical chloride contents, and pitting initiation time. All the tests confirmed that surface finishing, as well as alloy chemical composition, is an important factor in controlling the corrosion resistance of stainless steel.