Life cycle assessment of greenhouse gas emissions of typical sewage sludge incineration treatment route based on two case studies in China

The rapidly increasing amount of municipal sewage sludge generated in China necessitates a thorough examination and evaluation of available treatment options. In recent years, thermal-drying and incineration technology has gained popularity, however, it may lead to significant greenhouse gas (GHG) emissions. Nevertheless, the differences in boundary conditions and technological characteristic across various cases may affect emission levels significantly. Therefore, this study utilizes a life cycle assessment to estimate the GHG emissions associated with two typical sludge incineration routes in China: direct thermal-drying combined with coal co-incineration incinerator in Case 1 and indirect thermal-drying and self-sustain combustion in Case 2. The entire treatment processes, containing different functional units, were comprehensively investigated. The results demonstrate that Case 1 and Case 2 produce 1133.33 and 350.89 kg CO2-eq/tDS (sludge dry solid) of GHG emissions, respectively. In Case 1, coal co-incineration produces 828.63 kg CO2-eq/tDS of GHG emissions, accounting for 73.1% of the total GHG emissions. Moreover, the exhaust gas treatment is a significant GHG emission source, accounting for 9.2% and 16.9% of the total GHG emissions in Case 1 and Case 2, respectively. Additionally, the sludge thickening and dewatering unit in Case 2 produces 213.75 kg CO2-eq/tDS of GHG emissions, accounting for 60.9% of the total GHG emissions. Analysis of energy flow and heat balance characteristics indicate that the indirect heat transfer method used in thermal-drying leads to significant heat loss, which limits heat recovery potential and hinders GHG emission reduction. This study proposed a scenario case based on Case 2, addressing the issues with the improvement of heat transfer process and reduction of electricity consumption, potentially reducing GHG emissions by 8.8%. Additionally, applying an exhaust gas heat recovery system could further offset up to 22.8% of the total GHG emission.