Numerical Prediction of Microstructure Evolution of Small-Diameter Stainless Steel Balls during Cold Skew Rolling

The wear resistance and hardness of stainless steel (SS) balls formed by cold skew rolling are effectively improved due to the change in internal microstructure. In this study, based on the deformation mechanism of 316L stainless steel, a physical mechanism-based constitutive model was established and implemented in a subroutine of Simufact to investigate the microstructure evolution of 316L SS balls during the cold skew rolling process. The evolution of equivalent strain, stress, dislocation density, grain size, and martensite content was studied via simulation during the steel balls’ cold skew rolling process. The corresponding skew rolling experiments of steel balls were carried out to verify the accuracy of the finite element (FE) model results. The results showed that the macro dimensional deviation of steel balls fluctuates less, and the microstructure evolution agrees well with the simulation results, which proves that the established FE model has high credibility. It shows that the FE model, coupled with multiple deformation mechanisms, provides a good prediction of the macro dimensions and internal microstructure evolution of small-diameter steel balls during cold skew rolling.