Effect of the cooling rate on the fracture toughness of carbon fiber reinforced thermoplastic composites

Carbon fiber (CF) reinforced thermoplastic composites have great potential in the aerospace industry. However, defects and delamination restrict the application of the composites. This study investigated the effect of cooling rate on the crystallization and inter-laminar fracture toughness of CF reinforced polyphenylene sulfide (CF/PPS) composites. Differential scanning calorimetry (DSC) results showed that the crystallinity of the composites decreased from 49.6% to 27.1% when the cooling rate increased from 2°C/min to 1000°C/min. Meanwhile, mode I and mode II fracture toughness, as measured by the double cantilever beam (DCB) and end-notched flexure (ENF) tests, increased by 486% and 52%, respectively. The fracture morphology of the composites after DCB tests showed that when the cooling rate was 2, 30, and 300°C/min, the crack propagation occurred inside the resin, which was a typical cohesive failure. Moreover, when the cooling rate was 1000°C/min, the crack propagation belonged to the combination of cohesive and adhesive failure, indicating that a high cooling rate was conducive to improving the fracture toughness. It also turned out that the contribution of the matrix deformation dominated the fracture toughness.