Multiscale and Multifield Multiphysics of High Current Pulse Static Contact With Rough Surfaces

We are presenting a multi-field and multiscale theory leading to derivations of physical properties from surface topography and bulk material properties for the interface between two rough surfaces in contact activated by mechanical load and high current pulses. At the macro-scale our proposed model involves multi-field coupling of conduction and induction currents with heat conduction induced by Joule heating. The structural mechanics of the conducting materials are also considered. At the meso-scale and micro-scale the associated model contains an asperity based comprehensive model that leads to homogenized macro scale properties for the interface boundary. The mechanical pressure and the repulsion effect from electric current through the micro-contacts are accounted for as well. Numerical analysis results illustrate the dependence of the derived properties on the surface characteristics, external load and the electric current. Finally, the entire framework is applied to an actual conductor configuration of hollow cylinders under compression and a high current pulse to demonstrate the feasibility of the entire approach.