The use of two reactive elements to optimize oxidation performance of alumina-forming alloys

Standard reactive element (RE) studies have characterized the behavior of single RE additions such as Y, La or Hf. However, several commercial alumina-forming alloys are “co-doped” with two or more RE additions which allows the total amount of RE dopant in the alloy to be reduced. The oxidation performance of both commercial and laboratory-made co-doped alloys shows better scale adhesion and/or slower scale growth rates than comparable alloys with one RE addition. Characterization of the alumina scales showed no significant change in the grain structure with co-doping; however, as the total RE addition was reduced in co-doped alloys, a smaller volume of RE-rich oxides was observed within the scale. Quantification of the amount of RE ionic segregation on alumina scale grain boundaries formed on single doped and co-doped alloys showed similar amounts of segregation.