Study on MMA and BA Emulsion Copolymerization Using 2,4-Diphenyl-4-methyl-1-pentene as the Irreversible Addition–Fragmentation Chain Transfer Agent

As a chain transfer agent, 2,4-diphenyl-4-methyl-1-pentene (αMSD) was first introduced in the emulsion binary copolymerization of methyl methacrylate (MMA) and butyl acrylate (BA) based on an irreversible addition–fragmentation chain transfer (AFCT) mechanism. The effects of αMSD on molecular weight and its distribution, the degree of polymerization, polymerization rate, monomer conversion, particle size, and tensile properties of the formed latexes were systematically investigated. Its potential chain transfer mechanism was also explored according to the 1H NMR analysis. The results showed that the increase in the content of αMSD could lead to a decline in molecular weight, its distribution, and the degree of polymerization. The mass percentage of MMA in the synthesized polymers was also improved as the amounts of αMSD increased. The chain transfer coefficients of αMSD for MMA and BA were 0.62 and 0.47, respectively. The regulation mechanism of αMSD in the emulsion polymerization of acrylates was found to be consistent with Yasummasa’s theory. Additionally, monomer conversion decreased greatly to 47.3% when the concentration of αMSD was higher than 1 wt% due to the extremely low polymerization rate. Moreover, the polymerization rate was also decreased probably due to the desorption and lower reactivity of the regenerative radicals from αMSD. Finally, the tensile properties of the resulting polyacrylate films were significantly affected due to the presence of αMSD.