Exploring Microstructure and Magnetic Domain Evolution in the As-cast Soft Magnetic Fe74B20Nb2Hf2Si2 Alloy: A Comprehensive Study Using STEM, Lorentz TEM, and LM-STEM DPC Microscopy

Abstract This study delves into subtle changes in the microstructure and domain arrangement of a Fe 74 B 20 Nb 2 Hf 2 Si 2 soft magnetic amorphous alloy. Utilizing transmission electron microscopy in Lorentz mode, low-magnification STEM, and differential phase contrast analysis (DPC), the research explores both the as-cast state and annealed samples. The results confirmed the formation of α-Fe, Fe 23 B 6 , Fe 2 (Hf, Nb), and Fe 2 B crystalline phases with increasing annealing temperature. Consequently, these crystallization stages induce significant alterations in magnetic domain size and spatial distribution due to microstructural changes. As the crystallization temperature rises, the volume fraction of crystalline phases increases, leading to modifications in the arrangement and size of magnetic domains. The decrease in magnetic domain size, associated with the formation of pinning sites during heat treatment, leads to alterations in soft magnetic properties. This includes an increase in coercivity ( H c ) up to 40 A/m in the sample annealed at the temperature range of the third crystallization stage compared to the as-cast sample (1.5 A/m). Furthermore, as the annealing temperature rises, there is a corresponding increase in saturation magnetization ( M s ), which reached to 1.71 T in the sample annealed within the temperature range of the third crystallization stage. These findings hold substantial implications for the practical applications of the Fe-based soft bulk metallic glasses (BMGs) alloy across various industries.