Circular Economy: Adding Value to the Post-Industrial Waste through the Transformation of Aluminum Dross for Cement Matrix Applications

In light of globalization and escalating environmental concerns, society is increasingly confronted with the challenge of implementing the concept of a circular economy, which promotes the recycle of waste materials and offers a promising solution. Aluminum dross, a byproduct of the aluminum production process, poses environmental issues when not properly managed. Therefore, this study examined the technical and financial feasibility of implementing an industrial process for the recovery and transformation of aluminum dross into raw materials for use in cementitious materials. From a technical perspective, two processes were evaluated: washing and the grindability of the material. An X-ray diffraction analysis allowed to verify an approximately 88% reduction in AlN (a compound that produces ammonia gases when reacting with water) after washing the material. The most efficient grinding process was achieved using an impact mill. The financial feasibility study was carried out through cash flow forecasting, which revealed that a minimum selling price of USD 0.12 per kilogram of processed material could generate a return rate of 9.7% over a five-year period. These results present opportunities for the metal and construction industries to develop products with low CO2 emissions by reintegrating aluminum dross into a productive cycle. Moreover, this work serves as a valuable reference for policymakers and environmental authorities seeking to formulate new legislation or incentives that encourage companies to invest in environmentally focused projects.