Metal-faced sandwich composite panels: A review

This review paper discusses the challenges in improving the mechanical and structural performance of metal-faced sandwich composite panels while reducing weight and cost. It focuses on the core and facesheet structural trends of metal-faced sandwich panels, highlighting innovative design concepts and mechanical performance with respect to failure modes. The paper categorizes recent core geometries used in metal-faced sandwich structures into three types: cellular foam cores, two-dimensional periodic cores, and three-dimensional periodic cores, each with unique characteristics and advantages. The performance of metal sandwich panels with different core structures in response to various mechanical tests is also summarized, including high and low-velocity impact, flexural, and blast and fire resistance. The review emphasizes that the core geometry, facesheet thickness, and core-face interfacial bonding of sandwich composites play a critical role in determining their structural performance and potential applications. Overall, this review paper provides valuable insights into the challenges of improving the mechanical and structural performance of metal-faced sandwich composite panels and highlights the importance of innovative design concepts for achieving optimal performance.