The influence of solvent selection on nitrocellulose-based, perchlorate-free red-and green-light illuminants

Nitrocellulose (NC) has been used since the late 1800ʹs in numerous energetic formulations; however, the effect of processing agents (solvents, etc.) on performance has not been thoroughly detailed. For illuminate applications, this is critical as spectral purity and dominant wavelength must meet specifications. In this effort, six processing agents (water, ethanol (EtOH), isopropyl alcohol (IPA), ethyl acetate (EtAc), acetone, and tetrahydrofuran (THF)) are evaluated and the effect they have on the NC fibers and subsequent performance is detailed. XRD and FTIR analysis indicates that the choice of processing agent directly affects the molecular integrity of the NC fibers due to the inhibition of NO2 bonds as well as freeing of hydrogen bonds between polymer chains during solubilization. Time-step FTIR analysis indicated that the weak nitrate ester bond (RCH2-ONO2) is targeted when processed in tetrahydrofuran, ethyl acetate, or acetone, and if heavy solvent interaction occurs, can lead to the autocatalytic decomposition of NC, when heat treated at 110°C. Spectral performance is detrimentally impacted as a result of such interactions. While all six processing agents for red-light illuminant formulations met the military requirements (i.e., spectral purity and wavelength), only ethanol and isopropyl alcohol processed formulations met the military required wavelength of 540 ± 20 nm for green-light illuminants. The IPA processed formulations exhibited the best results with spectral purity values of 69.0% and 94.8% for green and red-light illuminants, respectively.