The core-double-shell microcapsules flame retardant: Synthesis and its application for polyvinyl chloride composites

The core-double-shell microcapsules flame retardant has been regarded as a promising additive for improving the fire safety of PVC. In this article, melamine–formaldehyde resin (MF)/silicon dioxide (SiO2)/zinc hydroxystannate (ZHS) microcapsule was prepared. The effect of synthetic parameters (such as pH, agitation speed, reaction time and reaction temperature) on the morphologies and sizes of the SiO2/ZHS microcapsules were investigated in details. MF/SiO2/ZHS microcapsule was introduced into PVC to prepare biofunctional composites with excellent fire resistance and smoke suppression. The flammability of PVC composites was characterized by limiting oxygen index (LOI), smoke density (SDR), cone calorimeter test. The results showed that the sample containing 16.4% MF/SiO2/ZHS microcapsule (the mass ratio of MF:SiO2:ZHS = 2.5:2:8) achieved the maximal LOI value of 35.6%, minimal SDR value of 21.2%, and significantly decreased the peak heat release rate from 179.7 kW/m2 of neat PVC to 108.3 kW/m2. The thermal behaviors of PVC composites and the morphologies of residues were characterized.