Gradient structured micro/nanofibrous sponges with superior compressibility and stretchability for broadband sound absorption

Abstract Ultrafine fibrous porous materials obtained by electrospinning technology have broad application prospects in the field of noise reduction. However, the two-dimensional fibrous membranes faced low thickness and dense structure, resulting in a single internal structure and narrow sound absorption band. Here, we report a simple and robust strategy to prepare gradient structured fiber sponges with superelasticity and stretchability by combining humidity-assisted multi-step electrospinning and a unique physical/chemical dual cross-linking method. The prepared gradient structured fibrous sponge has a maximum tensile strength of 169 kPa and can lift a weight 10,000 times its weight without breaking. Besides, the material can still maintain a stable structure after 500 compression cycles at 60% strain. Meantime, the material has lightweight properties (density of 13.8 mg cm−3) and hydrophobicity (water contact angle of 152°). More importantly, the gradient change of porosity and pore diameter in the Z direction endowed the fibrous sponge material with high-efficiency absorption of broadband sound waves (with a noise reduction coefficient up to 0.53). The design of this gradient structured fiber sponge opens a new way for the development of ideal sound-absorbing materials.