Microfluidic Fabrication and Characterization of Radiopaque Barium Sulfate Polyethylene Glycol‐Based Hydrogel Microspheres

The objective of this study was to fabricate and characterize monodisperse polyethylene glycol (PEG)‐based barium sulfate hydrogel microspheres for applications in prostatic hyperplasia and prostate cancer treatments. Currently, catheter embolization procedures used in prostatic hyperplasia treatments employ non‐opaque microspheres with a tracer dye, which can result in off‐target embolization. The goal of this study was to fabricate monodisperse, radiopaque microspheres that can be easily tracked via microcomputed tomography (microCT) during embolization procedures. The hydrogel microspheres were fabricated using 4‐arm PEG‐Acrylate macromer and PEG‐dithiol crosslinker solutions in a custom‐designed microfluidic chip that allowed for on‐chip mixing and gelation of a timed‐gelation system, greatly improving bead fabrication throughput and reproducibility. Microspheres were loaded with 1 μm barium sulfate particles and bovine serum albumin to aid in barium suspension. Microspheres were imaged both before and after washing with buffer using an inverted microscope to measure microsphere diameter and degradation. Settling of barium sulfate solutions was measured qualitatively in microcentrifuge tubes. Monodisperse, barium sulfate loaded‐hydrogel microspheres were produced, the size of which could be controlled by modulating the inlet flow rates of the dispersed and continuous phases. Furthermore, the results show that the opacity of the barium sulfate microspheres increased with increased barium sulfate concentration. In conclusion, the results indicate that this study successfully fabricated monodisperse and opaque barium sulfate PEG‐based hydrogel microspheres. Future experiments will evaluate the radiopacity under microCT, swelling and degradation properties, and injectability of the hydrogel microspheres to help further confirm the application of these microspheres in catheter embolization procedures.