Heat Transfer Enhancement of Finned Copper Foam/Paraffin Composite Phase Change Material

Background: The employment of Phase Change Materials (PCMs) provides a potential selection for heat dissipation and energy storage. The main reason that hinders the wide application is the low thermal conductivity of PCMs. Combining the proper metal fin and copper foam, the fin/composite phase change material (Fin-CPCM) structure with good performance could be obtained. However, the flow resistance of liquid paraffin among the porous structure has seldom been reported, which will significantly affect the thermal performance inside the metal foam. Furthermore, the presence of porous metal foam is primarily helpful for enhancing the heat transfer process from the bottom heat source. The heat transfer rate is slow due to the one-dimensional heat transfer from the bottom. It should be beneficial for improving the heat transfer performance by adding external fins. Therefore, in the present study, a modified structure by combining the metal fin and copper foam is proposed to further accelerate the melting process and improve the temperature uniformity of the composite. Objective: The purpose of this study is to research the differences in the heat transfer performance among pure paraffin, Composite Phase Change Materials (CPCM) and fin/Composite Phase Change Material (Fin-CPCM) under different heating conditions, and the flow resistance of melting paraffin in copper foam. Methods: To experimentally research the differences in the heat transfer performance among pure paraffin, CPCM and Fin-CPCM under different heating conditions, a visual experimental platform was set up, and the flow resistance of melting paraffin in copper foam was also analyzed. In order to probe into the limits of the heat transfer capability of composite phase change materials, the temperature distribution of PCMs under constant heat fluxes and constant temperature conditions was studied. In addition, the evolution of the temperature distributions was visualized by using the infrared thermal imager at specific points during the melting process. Results: The experimental results showed that the maximum temperature of Fin-CPCM decreased by 21°C under the heat flux of 1500W/m2 compared with pure paraffin. At constant temperature heating conditions, the melting time of Fin-CPCM at a temperature of 75°C is about 2600s, which is 65% less than that of pure paraffin. Due to the presence of the external fins, which brings the advantage of improving the heat transfer rate, the experimental result exhibited the most uniform temperature distribution. Conclusion: The addition of copper foam can accelerate the melting process. The addition of external fins brings the advantage of improving the heat transfer rate, and can make the temperature distribution more uniform.