Fabrication of thermoplastic polyurethane with functionalized MXene towards high mechanical strength, flame-retardant, and smoke suppression properties

Recently, two-dimensional MXene demonstrated promising advantages to improve the flame-retardant performance of composites; however, its compatibility with polymer matrix is a great concern. In this study, MXene was first functionalized with phosphorylated chitosan (PCS) to obtain the PCS-MXene nanohybrid. The resulting nanohybrid was introduced into the thermoplastic polyurethane (TPU) matrix via solution mixing followed by the hot-pressing method, affording TPU/PCS-MXene nanocomposite. The resulting nanohybrid exhibited superior compatibility with the TPU matrix, enhancing mechanical performance of the TPU/PCS-MXene nanocomposite compared to the pristine TPU and TPU/MXene nanocomposite. Besides, the flame-retardant performance of TPU/PCS-MXene nanocomposite was greatly enhanced, while the smoke emission was effectively suppressed. As only 3 wt% PCS-MXene was introduced, peak heat release rate, total heat release, and total smoke production of the composite decreased by 66.7%, 21.0%, and 27.7%, respectively, compared to the pristine TPU. Systematical characterization was then carried out to investigate the enhancement mechanism of PCS-MXene, highlighting the crucial role of PCS combined with the catalytic effect of MXene. In brief, the compatibility issues of MXene were effectively addressed, and its flame-retardancy enhanced greatly via the PCS modification, the bio-based characteristic of which, in turn greatly benefits the further development of MXene-polymer composite.