Effect of Fine Particle Content on Solution Flow and Mass Transfer of Ion-Adsorption-Type Rare Earth Ores

Fine particle content significantly affects the in situ leaching of ion-adsorption-type rare earth ores. This study investigated the effect of fine particle content on solution flow and mass transfer in leaching. The results showed that with the increase in fine particle content, the peak concentration and peak time of rare earth increased. When the fine particle content exceeded 20%, all ion-exchangeable-phase rare earth ions could be replaced with a low dosage of the leaching solution. The leachate flow rate exhibited multi-stage variation, influenced by solution permeation, ion exchange, and fluctuations in accumulated liquid height. A mass transfer analysis showed that a higher fine particle content corresponded to a smaller plate height and a larger plate number of theoretical plates. As fine particle content increased, the final rising height of capillary water decreased, with rising rates varying across different stages for the samples. Moreover, an increase in fine particle content from 5% to 20% resulted in a 94% decrease in the samples’ permeability coefficients. A mechanism analysis showed that when the fine particle content was higher, the fine particles were embedded in the gaps between coarse particles, and the ore particles in the sample were arranged continuously, resulting in a lower permeability coefficient. Then, the leaching solution could penetrate uniformly, which was beneficial for reducing leaching blind spots and improving leaching efficiency. However, excessive fine particle content might have detrimental effects. Based on these results and considering actual mining conditions, the optimal fine particle content for rare earth leaching is 20%.