Bicomponent nanofibers from core–shell nozzle in gas jet spinning process

ABSTRACT This work evaluates the use of a core–shell nozzle assembly in conjunction with gas jet spinning technique for production of bicomponent nanofibers from an immiscible polymer pair of polyvinylpyrrolidone (PVP) and poly(vinyl acetate) (PVAc) with three morphological forms—interpenetrating network (IPN), core–shell, and bilobal structurers—by varying the sets of miscible solvents offering different affinity for the polymers. Such fiber structures have strong potential in drug delivery and wound dressing applications. Solutions of PVP and PVAc in respective single solvents metered through a core–shell nozzle assembly meet at the exit of the nozzle and a liquid jet is initiated upon contact with a turbulent gas jet. The gas jet stretches the liquid jet into nanofibers. The results indicate that miscible solvent pairs with low affinity for one of the polymer component yield core–shell morphology with distinct polymer interfaces, while the miscible solvent pairs with high affinity for both polymers produce IPN morphology. Also, interchanging core and shell solutions does not alter the IPN morphology. Finally, bilobal nanofiber structures result from spinning of polymer solutions in miscible solvents with low affinity for the second polymer using a nonconcentric core–shell nozzle assembly. © 2020 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137 , 48901.