Study on mechanical and thermal properties of alkali-excited fly ash aerogel foam concrete

With increasing focus on low-carbon energy conservation and environmental protection, there is a need to consider all aspects of life in future developments. To meet the concept and requirements of energy conservation and environmental protection in the building industry, we have developed alkali-excited aerogel-foamed concrete that exhibits excellent thermal insulation performance and mechanical strength. The variables involved in its production include fly ash, foam, aerogels, and polypropylene fibres. In this study, the microstructure and mechanical and thermal properties of alkali-excited fly ash aerogel foam concrete was analysed. The results indicated that fly ash can replace a portion of the cement, resulting in a reduction in the thermal conductivity of the concrete. The addition of aerogels and foams to the concrete can significantly decrease its thermal conductivity. Specifically, when the aerogel content reaches 12 % and the foam content reaches 75 %, the thermal conductivity of the concrete decreases from 0.498 W/m·K to 0.183 W/m·K and 0.19 W/m·K, respectively. However, this decrease in thermal conductivity comes at a cost of approximately 50 % reduction in the flexural and compressive strengths of the concrete. The findings reveal that the aerogel has excellent thermal insulation performance similar to that of the foam, but it has little influence on the mechanical properties of the concrete. Additionally, an increase in the polypropylene fibre content significantly improves the mechanical properties of alkali-excited fly ash aerogel concrete, but the thermal properties of the concrete remain mostly unaffected.