Development and formulation of a novel plasticizer-free polyvinyl acetate-based wood adhesive

Amongst water-based emulsion adhesives, polyvinyl acetate (PVAc) emulsion is majorly employed in the non-structural bonding of interior or exterior furniture and joinery industries. However, PVAc emulsion requires plasticizers, which inherently have challenges resulting in deteriorating thermal and mechanical properties. Hence, the present work focuses on formulating a plasticizer-free adhesive by copolymerizing vinyl acetate with butyl acrylate (BA). The physical, thermal, and mechanical properties of BA-incorporated adhesives were analyzed by viscosity, pH, water contact angle, pencil hardness test of films, and differential scanning calorimetry. Optimizing strategy by varying the content of BA was evaluated. The shear strength of the samples on the wood specimen was verified in dry conditions at various intervals, and in wet conditions as per EN 204 standard. The viscosity of the adhesives exhibited a positive shift, as the concentration BA increased. The hardness of PVAc films was also altered positively by the addition of BA. Water contact angle measurement unveiled the hydrophobic nature of BA incorporation. The performance of the newly formulated adhesive tested on dry conditions showed enhanced tensile shear strength, and the values were maximum for 1 wt. % BA sample. Tensile shear strength value measured at dry conditions after 7 d of drying displayed an increment of ∼5.5% on 1 wt. % BA sample, compared to pristine adhesive. Analysis at wet conditions also corroborated enhanced performance with BA incorporation. Hence by optimizing the content of BA, a new concept of PVAc emulsion adhesive without any plasticizer can be formulated, with enhanced water resistance and performance.