Simulation and evaluation of float glass furnace with different electrode positions

Abstract In the glass manufacturing industry, electric melting would greatly improve the energy efficiency and reduce the pollution emission, which agrees with the target of peak carbon and carbon neutrality. In this work, electric boosting system is introduced into float glass furnace, and the influence of varied electrodes positions on glass melting process is investigated. The glass temperature and velocity fields of glass melting tank are obtained using numerical modeling. According to the temperature and velocity fields, the glass trajectories at glass melting tank are tracked, and the residence time distribution and quality indexes of glass melt are statistic as well. Ultimately, the evaluation method is proposed to predict the glass quality and melting efficiency of glass furnace, which is based on the quality indexes of critical particles and longest residence time of glass melt. The accelerated batch melting process and stable convection flow are obtained as the electrodes are installed under batch blanket. Furthermore, the improved glass quality and melting efficiency of glass furnace is obtained. The study is expected to promote the application and optimization of electric boosting system in large‐scale float furnace, which would accelerate the use of clean energy in glass manufacturing industry.