Manipulating Toughness and Microstructure in Polyelectrolyte Complex Hydrogels with Competitive Surfactant Micelles

Polyelectrolyte complex (PEC) hydrogels provide a promising strategy to develop a class of physically cross-linked networks characterized by exceptional toughness and self-healing properties. However, the precise control of the microstructure and the enhancement of mechanical properties still pose challenges in the field of PEC hydrogels. Herein, we propose a strategy to manipulate the structure of PEC with competitively charged surfactant micelles, leveraging the spatially confined surface charge and excluded volume effects to overcome coacervation issues associated with the PEC, thus achieving a simple one-step preparation of macroscopically uniform and tough PEC hydrogels. Specifically, polyelectrolyte complex/surfactant micelle (PEC-SM) hybrid hydrogels were prepared by one-step copolymerization of chitosan (CS)/acrylic acid/cetyltrimethylammonium bromide (CTAB) micelles. The content of CTAB micelles was found to continuously modulate both the structure and the mechanical properties of the resulting PEC-SM hydrogel network. On one hand, reversible deformation-recovery behavior exhibited by CTAB cavity micelles through hydrophobic interactions efficiently dissipates energy; on the other hand, competition between CS chains and CTAB micelles for electrostatic binding sites with poly(acrylic acid), along with excluded volume effects of CTAB micelles, imparts a hierarchical structure upon the PEC-SM hydrogel. Rheology provided detailed insights into the viscoelastic behaviors of PEC-SM hydrogels at varying CTAB concentrations. The intermolecular interaction and heterogeneous network structure of physically cross-linked PEC-SM hydrogels with CTAB micelles were elucidated by solid-state nuclear magnetic resonance (NMR) spectroscopy. On the basis of rheology and NMR results, complemented by other characterization analyses, the physical illustration of the PEC-SM hybrid hydrogel network structure regulated by competitive surfactant micelles is presented. This work offers valuable in-depth insight into polyelectrolyte complexation and provides a foundation for the development of robust PEC hydrogel materials.