Sulfation Roasting Mechanism for Spent Lithium-Ion Battery Metal Oxides Under SO2-O2-Ar Atmosphere

Abstract Sulfation roasting followed by water leaching has been proposed as an alternative route for recycling valuable metals from spent lithium-ion batteries (LIBs). In the present work, the reaction mechanism of the sulfation roasting of synthetic LiCoO 2 was investigated by both thermodynamic calculations and roasting experiments under flowing 10% SO 2 -1% O 2 -89% Ar gas atmosphere at 700°C. The products and microstructural evolution processes were characterized by x-ray diffraction, scanning electron microscope and energy dispersive x-ray spectrometer, and atomic absorption spectroscopy. It was confirmed that Co 3 O 4 was formed as an intermedia product, and the final roasted products were composed by Li 2 SO 4 , Li 2 Co(SO 4 ) 2 , and CoO. The leaching results indicated that 99.5% Li and 17.4% Co could be recovered into water after 120 min of roasting. The present results will provide the basis and solid guidelines for recycling of Li and Co from spent LIBs.