Rare Earth Element Recovery and Hydrochar Evaluation from Hyperaccumulator by Acid Leaching and Microwave-Assisted Hydrothermal Carbonization

Phytomining is a sustainable approach that uses hyperaccumulators for critical element extraction from various substrates, such as contaminated soils, mine tailings, and aqueous solutions. In this study, grass seeds were fed with a solution containing Y, La, Ce, and Dy, resulting in around 510 mg/kg (dry basis) of total rare earth elements (TREEs) accumulated in grass leaves. Electron probe microanalyzer (EPMA) analysis showed that rare earth elements (REEs) in the grass leaves (GL) predominantly complexed with phosphorous (P). Around 95% of Y, 93% of La, 92% of Ce, and 93% of Dy were extracted from the GL using 0.5 mol/L H2SO4 at a solid concentration of 5 wt.%. Subsequently, microwave-assisted hydrothermal carbonization (MHTC) was used to convert the leaching residue into hydrochar to achieve a comprehensive utilization of GL biomass. The effect of temperature on the structural properties and chemical composition of the resulting hydrochar was evaluated. Scanning electron microscopy (SEM) analysis revealed that the original structure of GL was destroyed at 180 °C during MHTC, producing numerous microspheres and pores. As the reaction temperature increased, there was a concurrent increase in carbon content, a higher heating value (HHV), and energy densification, coupled with a decrease in the hydrogen and oxygen contents of hydrochar. The evolution of H/C and O/C ratios indicated that dehydration and decarboxylation occurred during MHTC. The results showed that the waste biomass of the GL after REE extraction can be effectively converted into energy-rich solid fuel and low-cost adsorbents via MHTC.