A review of polymer surface modification by cold plasmas toward bulk functionalization

Abstract Plasma surface modification of polymers is a well‐established method applied to increase the surface energy of these materials, where the capacity of cold plasmas to generate free radicals and functionalize the surface with polar groups is widely reported in the literature. This article provides a comprehensive literature review on plasma surface treatment, plasma‐induced grafting, and plasma polymerization, evaluating how these techniques can be applied to modify the bulk properties of polymers. A novel process of plasma‐induced polymer bulk functionalization in the melt state is introduced, where an atmospheric pressure plasma jet could be applied to a continuous reactive extrusion process, enhancing the production of graft copolymers for compatibilization of polymeric blends and fiber composites.