Abstract The residual stresses in injection molded bars of polypropylene have been examined using a stress relaxation method and by the layer removal technique. A positive value for the internal stress parameter was obtained with newly molded specimens and was found to be retained by specimens stored at liquid nitrogen temperature. The stress relaxation parameter reduced to zero both for specimens aged at room temperature and also for those aged at −40°C. Nevertheless the relaxation behavior of specimens aged at all three temperatures was quite distinct. The layer removal technique showed that the stresses near to the surface were compressive and those in the interior tensile, in apparent contradiction to the interpretation of Kubat and Rigdahl for the meaning of a positive internal stress parameter. A marked reduction in stress levels on aging at room temperature was confirmed, however. The relevance of the relaxation spectrum of polypropylene to these observations is discussed.