Comparative Corrosion Characterization of Hybrid Zinc Coatings in Cl−-Containing Medium and Artificial Sea Water

The presented investigations demonstrate the corrosion behavior and protective ability of hybrid zinc coatings specially designed for combined protection of low-carbon steel from localized corrosion and biofouling. Polymer-modified copper oxide (CuO) nanoparticles as widely used classic biocide are applied for this purpose, being simultaneously electrodeposited with zinc from electrolytic bath. The corrosion behavior of the hybrid coatings is evaluated in a model corrosive medium of 5% NaCl solution and in artificial sea water (ASW). Scanning electron microscopy (SEM) and atomic force microscopy (AFM) are used to characterize the surface morphology of pure and hybrid zinc coatings. Contact angle measurements are realized with an aim to determine the hydrophobicity of the surface. X-ray photoelectron spectroscopy (XPS) is applied for evaluation of the chemical composition of the surface products appearing as a result of the corrosion treatment. Potentiodynamic polarization (PDP) curves and polarization resistance (Rp) measurements are used to estimate the protective characteristics in both model corrosive media. The results obtained for the hybrid coatings are compared with the corrosion characteristics of ordinary zinc coating with the same thickness. It was found that the hybrid coating improves the anticorrosion behavior of low-carbon steel during the time interval of 35 days and at conditions of external polarization. The tests demonstrate much larger corrosion resistance of the hybrid coating in ASW compared to 5% NaCl solution. The obtained results indicated that the proposed hybrid zinc coating has a potential for antifouling application in marine environment.