A holistic life cycle design approach to enhance the sustainability of concrete structures

Abstract The development of innovative cementitious materials such as Ultra High Performance Concrete (UHPC) requires tailored approaches to assess both the environmental and economic impact of structural applications employing them. For this purpose, in this paper, Life Cycle Assessment (LCA) and Life Cycle Cost (LCC) methodologies are integrated into a Durability Assessment‐Based Design (DAD) workflow which combines structural design algorithms for UHPC with the assessment of the durability performance, with the aim of predicting the evolution of the structural performance all along the service life (SL) in the intended scenarios. As a case study a water tank made of UHPC has been herein selected and compared to a reference made of ordinary reinforced concrete (ORC). While the ORC solution was designed with cantilever cast in situ walls, two different design concepts were assessed for the UHPC basin: one with cast in situ walls and one with precast slabs supported by ORC columns. Moreover, two different mix designs (mainly differing on the alternative presence of silica fume or slag) have been investigated for the UHPC basin and a SL equal to 50 years has been taken into account for each structure. The optimized design, together with the reduced frequency of the maintenance activities for the UHPC structure, allowed by the UHPC superior material and structural durability, resulted into consistent reductions of environmental impacts, up to 76% as for Human Toxicity and Fresh Water Aquatic Ecotoxicity in comparison to the ORC solution. In addition to this, an assessment of the overall construction and maintenance costs that occur during the lifetime of the structures showed a cost reduction higher than 40% for both UHPC solutions, mainly due to a reduction of up to 6% during the construction phase and 91% for the maintenance activities. This also highlights the importance of the correct metrics in evaluating the sustainability of UHPC structural applications, which has to move forward from the units volume or mass of material and its individual constituents to functional units, representative of the benefits of using advanced cement based materials in structurally and environmentally challenging service scenarios.