Kinetics and Microstructure Transformations of Oxide Scale on Hot Rolled Steel Strip for Hot‐Dip Galvanizing during Reduction Annealing in 30% H2–N2 Atmosphere

The understanding of oxide scale reduction mechanisms after microstructure transformation under different preheating conditions is incomplete. Herein, the reduction kinetics and microstructure transformations of hot rolled steel strip oxide scale during reduction (30% H 2 –N 2 ) annealing are studied in detail using thermogravimetric and microstructure analyses, and mathematical modeling based on the gas–solid reaction. The results show that the rate‐determining steps of the reduction reaction are nucleation and growth of new phase between 500 and 600 °C, and gas–solid interface reactions between 700 and 800 °C. Microstructure transformation of the oxide scale occurs during the preheating process: at 500 °C, the eutectoid iron preferentially dissolves, and short‐range diffusion of Fe ions into adjacent Fe 3 O 4 increases their content in the metal oxide; at 600 °C, nucleation and growth of Fe 1 − y O occur, and some Fe 3 O 4 precipitates and white α ‐Fe are found in the Fe 1 − y O layer, whereas the majority of the Fe 3 O 4 /iron eutectoid structure is retained; between 700 and 800 °C, the oxide scale forms outer and inner layers of Fe 3 O 4 and Fe 1 − y O, respectively. After preheating and reduction, the reduced products are porous iron over 500–600 °C, while porous and dense iron occur at 700 °C; dense iron forms as whiskers or granules between 700 and 800 °C. The surface quality of hot rolled steel strip after reduction annealing is subsequently improved as surface cracks are infilled by the newly formed dense iron.