Microstructures and properties of FeCrAlMoSi high entropy alloy coatings prepared by laser cladding on a titanium alloy substrate

By laser cladding, a FeCrAlMoSix high entropy alloy (HEA) coating (x = 0, 0.05, and 0.10) was produced on Ti6Al4V titanium alloy surface to improve its resistance to the influence of high-temperature fretting wear on Ti6Al4V. The mechanical characteristics, phase composition, and fretting wear resistance of the coating were examined at RT and 400 °C. The findings show that the FeCrAlMoSix coating is made up of a B2 phase and an intermetallic compound μ phase. At RT and 400 °C, increasing the Si concentration significantly enhanced the coating's microhardness. At x = 0.10, the average microhardness of the coated surface was 805 HV, and grain refinement and increase in μ phase were the reasons for the improvement of microhardness. The fretting wear experiment shows that the coating system can reduce wear loss and COF. In addition, at RT and high temperature, increasing the Si element can considerably improve the coating's resistance to fretting wear. However, due to stress concentration, too much μ phase may increase the risk of microcracking in the coating. This work provides a potential method for improving the protection against fretting wear damage on the titanium alloys' surface.