Composite Membrane Based on Melamine Sponge and Boehmite Manufactured by Simple and Economical Dip-Coating Method for Fluoride Ion Removal

The wastewater generated from the semiconductor production process contains a wide range and a large number of harmful substances at high concentrations. Excessive exposure to fluoride can lead to life-threatening effects such as skin necrosis and respiratory damage. Accordingly, a guideline value of fluoride ions in drinking water was 1.5 mg L−1 recommended by the World Health Organization (WHO). Polyvinylidene fluoride (PVDF) has the characteristics of excellent chemical and thermal stability. Boehmite (AlOOH) is a mineral and has been widely used as an adsorbent due to its high surface area and strong adsorption capacity for fluoride ions. It can be densely coated on negatively charged surfaces through electrostatic interaction due to its positively charged surface. In this study, a composite membrane was fabricated by a simple and economical dip coating of a commercial melamine sponge (MS) with PVDF and boehmite to remove fluoride ions from semiconductor wastewater. The prepared MS-PVDF-Boehmite composite membrane showed a high removal efficiency for fluoride ions in both incubation and filtration. By the incubation process, the removal efficiency of fluoride ions was 55% within 10 min and reached 80% after 24 h. In the case of filtration, the removal efficiency was 95.5% by 4 cycles of filtering with a flow rate of 70 mL h−1. In addition, the removal mechanism of fluoride ions on MS-PVDF-Boehmite was also explored by using Langmuir and Freundlich isotherms and kinetic analysis. (R2-1) From the physical, chemical, thermal, morphological, and mechanical analyses of present materials, this study provides an MS-PVDF-Boehmite composite filter material that is suitable for fluoride removal applications due to its simple fabrication process, cost-effectiveness, and high performance.