In-situ growth of poly(m-phenylenediamine) in polyethylene (PE) matrix for nanofiltration membranes enabling outstanding selectivity of both mono-/di-valent ions and dyes/salt mixtures with enhanced water flux

Membrane-based nanofiltration is a crucial technique for treating dyestuff-salts wastewater, owing to its excellent selectivity towards mono/multivalent ions and organic matter. In this study, a facile and highly practical method was employed to enhance the hydrophilicity of the PE matrix through in-situ growth of poly(m-phenylenediamine) on the PE fibrils via the chemical oxidative polymerization of MPD. The inclusion of the poly(m-phenylenediamine) on PE enables the formation of homogenous and defect-free PA layer showing a unique honeycomb-like Turing morphology with characteristic crater-belt structure. Furthermore, the pendant amine groups from the poly(m-phenylenediamine) chain promotes the formation of a PA layer with a smaller effective mean pore size and a sharper pore size distribution, resulting from the formation of an extra polyamide network (reaction of PMPD with TMC) within the PA layer. The as-prepared PE-based NF membrane exhibits a high pure water permeance of 17.7 LMH bar−1, exceptional Na2SO4 rejection of 99.3%, and a long-term stability for cross-flow filtration for over 10 days. The PE-based NF membrane exhibits the water flux 2.2 times higher than that of the commercially available DK and DL membranes while maintaining a high salt rejection. Additionally, the PE-based NF membrane demonstrates exceptional selectivity, with a value of 115 for the separation of NaCl/Na2SO4 and 339.8 for Cl-/SO42- in a binary salt mixture. Furthermore, the PE-based NF membrane shows ultra-high selectivity values of 990 for CR/NaCl and 1039 for MB/NaCl in the treatment of dye/salt mixtures, respectively, which are significantly higher than those of the DK and DL membranes. The findings of this study highlight the potential of the in-situ growth of poly(m-phenylenediamine) on PE fibrils as a simple and cost-effective method for the modulation of hydrophilicity to enhance the NF membrane performance.