Characteristics of Bubble Behavior and Inclusion Removal in Liquid Steel Based on Industrial Trials of Argon Injection into Ladle Shroud

A series of industrial trials of argon injection into ladle shroud (AIILS) with different argon-blowing rates were conducted in this study. Firstly, bubbles in actual liquid steel of the tundish were captured by the method of “cold steel plate dipping” and characterized by microscope examination. A detailed investigation on the three-dimension morphology of bubbles was carried out by using industrial computerized tomography (ICT). Then, the two-phase flow of liquid steel and argon gas in the tundish was numerically simulated to further investigate the motion behaviors of bubbles in liquid steel of the tundish. The simulated results showed that bubbles in the size range of this investigation had a large enough filtration rate to demonstrate a good performance on inclusion removal. Finally, the effect of AIILS on inclusion removal was analyzed by detecting the variations of inclusions as well as total oxygen content in steels taken from the ladle, tundish, and casting billet. The method of AIILS was more effective at improving the removal of inclusions in the range of 5 to 10 μm and obviously increased the removal rate of total oxygen content.