Comparative Study of Colloidal and Rheological Behaviors of Mixed Palygorskite–Montmorillonite Clays in Freshwater and Seawater

This study systematically investigates the colloidal stability, rheological properties, and filtration behavior of palygorskite–montmorillonite mixed clays in both freshwater and seawater systems. By varying the mass content and dispersion medium (freshwater/seawater), we analyze the colloidal stability, zeta potential, flow curves, viscosity, shear-thinning behavior, thixotropy, and fluid loss of the dispersions. The results show that palygorskite exhibits good rheological performance in both freshwater and seawater, while montmorillonite performs better in freshwater but suffers a significant decline in seawater. However, palygorskite demonstrates high fluid loss, which is unfavorable for drilling fluid function. Mixed clays can mitigate the limitations of individual clays to some extent, but the specific performance depends on the clay mineral content and dispersion medium. In freshwater, a small amount of montmorillonite improves the viscosity and shear-thinning behavior of the dispersion, with optimal montmorillonite contents of 22% and 38%, respectively. The thixotropy and fluid loss reduction in the mixed clays are positively correlated with montmorillonite content. In seawater, the rheological performance inversely correlates with Mt content due to montmorillonite’s high sensitivity to electrolytes. The addition of Pal enhances the colloidal stability and rheological properties of the mixed clays in seawater. This work provides theoretical insights into the behavior of mixed clays in different media, offering valuable guidance for the design of seawater-based drilling fluids.