Wet‐spun, photoinitiator‐modified polyacrylonitrile precursor fibers: UV‐assisted stabilization

ABSTRACT The role of dilute concentrations (∼1 wt %) of a photoinitiator, 4,4 ′ ‐bis(diethylamino)benzophenone, on the processability and properties of the resulting wet‐spun polyacrylonitrile (PAN) fibers are reported. Rheology measurements show no adverse effect on the viscosities of solutions by the addition of the photoinitiator. Fibers containing photoinitiator were successfully wet‐spun from PAN – DMSO solution. FTIR results prove that 4,4 ′ ‐bis(diethylamino)benzophenone was retained in the fibers after coagulation and post‐stretching. SEM micrographs show no deterioration of the post‐stretched fiber microstructure due to the presence of photoinitiator. Tensile testing results show a small reduction in the strain‐at‐break of post‐stretched fibers containing photoinitiator when compared with pure (control) PAN fibers. After UV treatment, fibers with 4,4 ′ ‐bis(diethylamino)benzophenone display a higher tensile modulus compared with the other sets. Wide‐angle X‐ray diffraction results show no significant decrease in interplanar spacing and size of the crystals within the fibers containing photoinitiator, but such fibers retain a higher extent of molecular orientation after being UV treated. Conversion indices were measured from the WAXD spectra and compared with conventional thermal stabilized fibers. This correlation confirms that the addition of 1 wt % photoinitiator to PAN followed by 5 min of UV treatment leads to a conversion index that is observed in control fibers after more than an hour, which could reduce the conventional thermo‐oxidative stabilization time significantly. These results indicate the potential of the dual stabilization route in generating precursor fibers with higher molecular orientation, and possibly reducing the thermo‐oxidation time during carbon fiber processing. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2494–2503, 2013