Novel quaternary ammonium microblock poly (p-phenylene-co-aryl ether ketone)s as anion exchange membranes for alkaline fuel cells

Using cation compounds as raw materials, three quaternized microblock poly(p-phenylene-co-aryl ether ketone)s (s-, m-, and l-QPP-co-PAEK) were synthesized using a nickel (0)-catalyzed coupling reaction. Hydrophilic and hydrophobic moieties were affixed using cationic quaternary ammonium (QA) groups attached to poly(p-phenylene) by a three-carbon interstitial spacer and nonionic dichloride monomers of various lengths, respectively. The morphology, water uptake, swelling ratio, mechanical properties, thermal stability, hydroxide conductivity and alkaline stability of these new membranes were investigated. Experimental results indicated that the membrane with the longest hydrophobic microblock exhibited high hydroxide conductivity (37.6 mS cm−1 at 80 °C) resulting from the aggregation of ionic clusters observed using TEM. The copolymers with longer hydrophobic nonionic segments exhibited improved alkaline stability, suggesting that the hydrophobic chain shields the QA groups and that the polymer chains pack in a manner that restricts rotation. Controlling the distribution of QA groups in poly(p-phenylene) moieties and tuning the block length of nonionic segments are demonstrated to be effective methods for improving the hydroxide conductivity and alkaline stability of anion exchange membranes.