Effects of Long-Term Aging on Structure Evolution and Stress Rupture Property of DD6 Single-Crystal Superalloy

For China’s second-generation aero-engine blade DD6 single-crystal high-temperature alloy, the standard solution-treated test rods were subjected to long-term aging experiments (1290 °C, 1 h + 1300 °C, 2 h + 1315 °C, 4 h air cooling + 1120 °C, 4 h air cooling + 870 °C, 32 h air cooling) at 980 °C for 1000 h, 5000 h, and 7500 h, and the effects of different long-term aging times on the organization evolution, phase precipitation morphology, high-temperature mechanical properties, and endurance performance of the alloy were studied. The results show that with the increase of aging time, the γ′ phase coarsens, joins along the <100> and <010> directions, and merges to form irregularly shaped directional growth and rafting. The endurance life shows a decreasing trend; at 980 °C/243 MPa, 980 °C/270 MPa, 980 °C/309 MPa for the alloys after 5000 h aging, the enduring life decreased by 47.97%, 70.98%, and 76.75%, and 81.25%, 73.18%, and 87.00% after 7500 h aging, respectively. The tensile strength of the alloy at 760 °C first decreases and then increases, with a minimum value at 5000 h; there is a gradual increase in elongation; there is a gradual decrease in tensile strength at 980 °C; and there is first an increase and then decrease in elongation, with a maximum value at 1000 h. This is due to the diffusion phenomenon of the elements in the alloy after 5000 h aging, the emergence of W-rich, Re-, Mo-, and Ni-poor phenomena, and the transformation of the μ-phase from needle-like to rod-like and block-like.