A Comparative Review on Dry Ice Production Methods: Challenges, Sustainability and Future Directions

Dry ice, the solid form of carbon dioxide (CO2), is widely used in cold chain logistics, industrial cleaning, and biomedical preservation. Its production, however, is closely linked to carbon capture, energy-intensive liquefaction, and solidification processes. This review critically evaluates and compares the existing methods of CO2 capture, including chemical absorption, physical absorption, adsorption, and membrane-based separation as they pertain to dry ice production. This study further assesses liquefaction cycles using refrigerants such as ammonia and R744, highlighting thermodynamic and environmental trade-offs. Solidification techniques are examined in the context of energy consumption, process integration, and product quality. The comparative analysis is supported by extensive tabulated data on operating conditions, CO2 purity, and sustainability metrics. This review identifies key technical and environmental challenges, such as solvent regeneration, CO2 leakage, and energy recovery. Thus, it also explores emerging innovations, including hybrid cycles and renewable energy integration, to advance the sustainability of dry ice production. This, in turn, offers strategic insight for optimizing dry ice manufacturing in alignment with low-carbon industrial goals.