White etching area damage induced by shear localization in rolling contact fatigue of bearing steel

Abstract White etching area (WEA) is a primary damage in rolling contact fatigue (RCF) of bearing steels. In spite of extensive investigations, there is a large discrepancy in the existing mechanisms of WEA formation. We attempt to unify the mechanisms from the perspective of shear localization and plastic damage accumulation based on ductile damage. RCF tests were conducted to generate WEAs with various microstructures and compositions. A thermodynamically consistent model of the ductile damage evolution from an inclusion was established by developing the phase field damage coupled with the crystal elastic‐viscoplastic constitutive relationship under RCF. The model was implemented into the FE framework through a user materials subroutine. The results indicated that the WEA is the shear band resulting from shear localization. The large inhomogeneity and scatter in WEA's microstructure are due to the influence of the crystal orientation. The development and orientation of SBs predicted by the model and the experimental observation of the WEA are in good agreement. The large micro‐shear strain in the WEA provides the driving force for mechanically controlled austenite phase transformation. The shear band center, which has the largest strain and the least stress, is where cracks initiate. This demonstrates that contrary to earlier reports that WEA is induced by previously formed crack faces friction, cracks actually initiate from the interior of the WEA.